CE Certified High Bay Storage Racks Factory & Exporter

Local municipal civil defense authorities (such as those in the UAE, Saudi Arabia, European Union, and North America) demand rigorous compliance documentation before issuing operational occupancy permits. HEDA Shelves provides a complete structural package: stamped 2D CAD floorplans highlighting exit egress aisles, fire flue clearances (minimum 150mm longitudinal and transverse flue spaces per NFPA 13), static load capacity calculation sheets in accordance with EN 15512 or RMI standards, steel mill test certificates (MTC), anchor bolt pull-out calculations, and verifiable CE Certificate (No. 2435-CPR-8605159) alongside ISO 9001:2015 registries.

Unlike budget suppliers that rely on simple manual solvent wipes, HEDA operates a continuous automated 10-stage chemical immersion pretreatment line. Components pass through hot chemical degreasing, multi-stage acid pickling to eliminate mill scale, neutralization, and high-density zinc-iron phosphating. This chemically etches the micro-structure of the steel, creating optimal adhesion for thermoset polyester powder baked at 200°C. For extreme marine or outdoor open-yard applications, we provide hot-dip galvanizing with 85μm minimum zinc coating conforming to ISO 1461 (C4/C5 corrosion classification).

Standard warehouse slabs with Class FM3 tolerances are adequate for selective racks under 7 meters. However, for Very Narrow Aisle (VNA) and automated high bay installations exceeding 12 to 24 meters, floor flatness must conform strictly to DIN 18202 Table 3, Group 4, or concrete specification TR34 (Superflat / Category 1). Minor floor variations are amplified exponentially along tall masts; HEDA engineers supply heavy-duty slotted steel shims (1.0mm to 5.0mm) and precision non-shrink epoxy grout beneath column baseplates to achieve true vertical plumb within ±L/1000 tolerances.

Q235B possesses a nominal yield strength of 235 MPa and is the standard industry choice for medium-duty beams, diagonal cross-bracings, and general retail shelving. Q355B (equivalent to European S355JR and ASTM A572 Grade 50) offers a significantly elevated yield strength of 355 MPa and minimum tensile strength of 510 MPa. HEDA deploys Q355B in high bay bottom column upright sections, heavy seismic baseplates, and long-span beams supporting pallet loads exceeding 1,500kg. This higher mechanical performance minimizes structural steel weight while dramatically increasing rigidity and impact energy absorption.

International export logistics involve high sea-container vibration and humidity cycling. HEDA enforces strict export packing protocols: upright frames are nested with corrugated bubble wrap interleaves, secured with high-tensile polyester strapping, and mounted onto custom heavy structural steel runners that facilitate easy forklift discharge. Beams are stacked in interlocking pairs, shrink-wrapped, and corner-protected with heavy cardboard angle boards. Fasteners, baseplates, and safety locking pins are crate-packed in moisture-resistant wooden cases matching project bill-of-materials (BOM) numbers.

To provide an accurate engineering assessment and competitive pricing within 24 hours, our engineering team requires: (1) Building architectural CAD drawing detailing clear height under roof beams, column spacing grids, and dock door placements; (2) Pallet dimensions (Length × Width × Height including cargo overhang) and maximum gross weight; (3) SKU profile count and preferred warehouse rotation policy (FIFO vs. LIFO); (4) Operating material handling equipment (counterbalance, reach truck, VNA turret truck, or shuttle); and (5) Regional seismic acceleration criteria (Ss and S1 coefficients) if located in a seismic hazard zone.

Yes. While comprehensive 3D assembly manuals, exploded component diagrams, and video walkthroughs are standard with every shipment, HEDA routinely deploys senior project installation engineers to global client job sites. Our supervisors oversee leveling, laser plumb alignment, anchor torque verification, torque wrench testing of beam connections, and official handover load testing alongside your local rigging team.