China Best Pallet Racking Manufacturer & Factory

We exclusively manufacture using prime certified structural steel coils: Q235B (yield strength ≥ 235 MPa, comparable to European S235JR and American ASTM A36) for standard beam levels, and Q355B (yield strength ≥ 355 MPa, comparable to S355JR and ASTM A572 Grade 50) for heavily loaded upright frames. Every production coil is verified with Mill Test Certificates (MTC) documenting chemical composition (C, Si, Mn, P, S) and mechanical tensile performance. Finite element calculation calculations are performed under EN 15512 and RMI MH16.1 design codes to certify working loads with a 1.5 to 1.65 factor of safety.

In compliance with global warehouse standards (such as EN 15512:2020 and RMI standards), our pallet racking beams are calculated and load-tested such that maximum vertical deflection under uniformly distributed static load (UDL) does not exceed 1/200th of the clear beam span (Span/200). For example, a 2,700 mm standard two-pallet beam loaded to its maximum 3,000 kg design capacity will exhibit a center deflection of less than 13.5 mm, recovering completely to its elastic baseline upon load removal with zero permanent plastic deformation.

Our automated surface line executes an industrial 12-stage chemical pretreatment, including high-pressure spray degreasing, ultrasonic acid pickling, rinsing, and micro-crystalline zinc phosphating. Components then pass through an automated electrostatic powder coating booth where high-grade epoxy-polyester thermosetting powder is cured at 195°C for 20 minutes, yielding a durable 60 to 90-micron dry film thickness (DFT). This finish withstands 500+ hours of continuous neutral salt spray testing (ASTM B117) with zero blistering. For harsh coastal yards, fertilizer warehouses, or outdoor use, full Hot-Dip Galvanizing (ISO 1461) with 85+ micron zinc coating is available.

Yes. We routinely supply comprehensive 2D CAD engineering plans, elevation schedules, 3D structural renders, and static calculation packages for client submission to local municipal planning authorities and fire departments (such as UAE Civil Defense, Saudi Civil Defense, or European building authorities). Our layout drawings explicitly document flue space allowances (longitudinal and transverse flue spacing of 75mm to 150mm for fire sprinkler water penetration per NFPA 13), travel aisle clear widths, aisle end upright protector locations, and anchor bolt pull-out calculations.

To provide an optimized CAD proposal within 24 hours, our engineering office requires: (1) Warehouse architectural CAD layout or dimensions indicating clear height to underside of roof trusses and building column spacing; (2) Pallet specifications (width × depth × total height including cargo, and gross weight per pallet); (3) Operating forklift model, mast collapsed height, and maximum lift reach; (4) Desired warehouse temperature (ambient, air-conditioned, chilled, or -25°C frozen); and (5) SKU profile and required throughput speed (FIFO vs LIFO).

Export packing is engineered to withstand containerized sea freight movements, crane handling, and intermodal transport. Upright frames are nested with foam cushioning and strapped with high-tensile steel banding; beam profiles are secured in heavy timber dunnage with corner edge guards; and small hardware (safety pins, footplates, shims, wedge anchors) are packed in reinforced wooden crates with clear carton labeling. Each container loading plan is digitally simulated in 3D to balance container axle weights and optimize cubic volume, allowing swift unstuffing and layout matching at your jobsite.