Direct OEM/ODM Manufacturing Excellence Since 2001

Custom OEM Racking Pallet System Factories & Factory

Certified heavy-duty industrial storage engineering, automated cold-formed roll forming, and structural FEA validation for global distribution hubs and automated logistics parks.

Engineered Storage Portfolio

Precision-Engineered Pallet Storage Systems

Manufactured directly from high-tensile certified structural steel. Each system is customized to load specifications, seismic zone ratings, picking workflows, and automated ASRS integration.

Space Optimization VNA Pallet Storage Racking

China Factory Narrow Aisle Pallet Racking VNA High Density Storage

Aisle: 1.6m-1.8m Up to 16m Height 100% Selectivity

Engineered with wire-guided or rail-guided turret truck interfaces, maximizing volumetric storage density by up to 45% while preserving direct single-pallet accessibility.

ASRS / High Load Automated Warehouse Heavy Pallet Racking

2-5 Tier Wide Aisle Heavy Load Pallet Racking for Automated Warehouse

Up to 4,500kg/Tier AGV Compatible Fulfillment Hubs

Heavy gauge box beam construction reinforced with proprietary end-connectors, designed to absorb high-frequency dynamic cycles in high-throughput omni-channel hubs.

Manual & Pallet Hybrid 1000kg 5-Tier Industrial Warehouse Rack

1000KG 5-Tier Beam Structure Industrial Warehouse Rack with Steel Panels

1000kg/Tier Rating Cold-Rolled Panels Carton Picking

Integrated heavy steel decking panels combined with step-beam framing, allowing both palletized pallet loads and high-density manual component or carton picking.

Electric High Density Electric Mobile Pallet Racking

Adjustable Movable Steel Selective Pallet Rack Electric Mobile System

Motorized Bases ESD Safe Coating 85% Floor Ratio

Heavy-duty motorized carriage-mounted racks running on recessed rails, eliminating fixed aisles and unlocking maximum floor utilization in high-value cold rooms and clean facilities.

Heavy Duty Adjustable Heavy Duty Adjustable Metal Shelves Racking

Heavy Duty Adjustable Metal Shelves Warehouse Pallet Metal Racking

50/75mm Pitch Pitch Q235B/Q355B Steel Custom Colors

Precision roll-formed multi-rib upright columns provide superior torsion resistance, with tool-free boltless beam adjustments accommodating fluctuating pallet height profiles.

Selective Storage Standard Metal Pallet Racking Storage System

Metal Pallet Racking Warehouse Storage System Heavy Duty Shelves Unit

Universal Profile Anti-Dislodgement Pins Direct Forklift Access

The international benchmark for 3PL logistics and manufacturing warehouses, delivering unhindered individual pallet accessibility with complete inventory tracking visibility.

Boltless Industrial Modular Boltless Steel Racking Industrial Shelf

3 Layers Boltless Steel Racking Industrial Shelf Stacking Shelving

Rapid Installation Knock-Down Packing Medium Load Bins

Interlocking butterfly or rivet connection framework eliminating hardware requirements, optimizing rapid deployment for auto parts distribution and industrial maintenance facilities.

Vertical Real Estate Steel Structure Mezzanine Floor Platform

Structural Steel Mezzanine Floor Rack Multi-Tier Platform System

300-1500kg/m² Integrated Staircases Multi-Tier Options

Heavy structural H-beam or rack-supported elevated platforms multiplying operational building footprint up to 3x, fully compliant with international building egress standards.

Engineering Whitepaper & Technical Standards

Structural Metallurgy, Safety Margins & Engineering FEA

Heavy-duty pallet racking systems are engineered life-safety structural equipment. True OEM factory customization starts with cold-formed steel metallurgy, finite element load simulation, and seismic dissipation.

Structural Steel Metallurgy

Guangzhou Heda Shelves utilizes certified Q235B and Q355B cold-rolled coil steels (compliant with ASTM A1011 and EN 10025-2). Our steel profiles undergo tensile elongation tests guaranteeing minimum yield strength of 235 to 355 N/mm², preventing brittle fracture under sudden dynamic forklift impacts.

  • Chemical analysis: Carbon <0.20%, Manganese >0.35%
  • Continuous roll-forming prevents micro-crack grain boundary tearing
  • Ultrasonic seam inspection on continuous closed box-beams

FEA Load & Seismic Deflection

Every custom OEM frame is calculated using 3D structural matrix simulation in compliance with FEM 10.2.02 and RMI MH16.1. Beam deflection is strictly capped at L/200 under maximal dead-plus-live loading, while seismic baseplates are modeled against regional spectral acceleration response curves.

  • Minimum safety factor of 1.65 applied across all static beam calcs
  • Heavy welded 3/4-claw connector ears with drop-forged lock pins
  • Baseplates dimensioned for concrete anchor pullout shearing

Anticorrosion & Pre-Treatment

Industrial warehouse longevity depends on metal surface conversion. Components pass through automated 9-stage degreasing, hot acid pickling, and zirconium-silane/phosphate conversion coatings prior to electrostatic polyester powder baking at 200°C, achieving superior cross-hatch adhesion and salt spray resistance.

  • Coating film thickness: 60-90 microns (tested via dry-film gauge)
  • 500+ Hours ASTM B117 Neutral Salt Spray endurance
  • Specialized anti-corrosive finishes for cold stores (-30°C)

OEM Engineering Specifications: Upright Columns & Box Beams

Standard Tolerances: ISO 2768-m
Component Specification Standard Duty System Heavy Duty Warehouse Model Ultra-Heavy / ASRS Spec Testing & Compliance Protocol
Upright Section Profile (mm) 80 x 60 x 1.8 mm 90/100 x 70 x 2.0 mm 120/140 x 95 x 2.5 - 3.0 mm EN 15512 / Cold-rolled 13-stage rolls
Steel Yield Grade (MPa) Q235B (≥ 235 MPa) Q355B (≥ 355 MPa) Q355B / High Tensile Alloy GB/T 700 / ASTM A572 Gr 50
Beam Structural Profile Twin-C Interlocked 80 x 50 Continuous Box Beam 120 x 50 Structural I-Beam or Box 160 x 50 Robotic CO2 Gas Shielded Welding
Max Capacity per Pair (kg) 1,000 kg - 1,800 kg 2,000 kg - 3,500 kg 4,000 kg - 5,500 kg Deflection ≤ L/200 Full Load
Environmental Compatibility Dry Ambient (+5°C to +40°C) High Humidity / Coastal Climes Cold Chain (-30°C to -18°C) ISO 9227 Corrosion Atmosphere Cl
Enterprise OEM Strength

Why Direct Sourcing from HEDA Shelves Guangzhou Delivers Margin Advantage

Founded in 2001, Guangzhou Heda Shelves Co., Ltd. eliminates commercial broker markups. Our fully owned 30,000 m² smart manufacturing center delivers turnkey project execution from structural CAD designs to multi-container port shipments.

25+
Years Engineering Expertise (Est. 2001)
30,000m²
Modern Manufacturing Facility Area
30,000Tons
Monthly Cold-Formed Steel Capacity
120+
Global Export Markets (GCC, EU, Americas)

The Proprietary 10-Stage Precision Manufacturing Workflow

Every batch shipped through Jebel Ali, Dammam, Rotterdam, or Long Beach is certified under our unified ISO 9001:2015 traceability pipeline.

01
Raw Coil Audit
Spectrometric verification of chemical composition and yield thickness.
02
CNC Slitting
High-speed rotary shears slitting master coils into precise profile ribbons.
03
Punching Automation
Automated multi-head hydraulic tooling punching continuous 50/75mm slot patterns.
04
Cold Roll-Forming
16-to-24 station roll forming stands gradually cold-bending complex multi-bend uprights.
05
Robotic Welding
Six-axis welding robots fusing beam connectors with 100% seam penetration consistency.
06
Mechanical Polishing
Automated shot deburring eliminating weld spatter, burrs, and flash points.
07
Pickling & Phosphating
Full-immersion chemical tanks eliminating scale and depositing dense phosphate crystals.
08
Powder Coating Line
Gema automated electrostatic spray bells delivering 70-80 micron uniform coverage.
09
200°C Thermal Cure
Gas-fired convection curing tunnels cross-linking polymers for scratch and UV resilience.
10
Palletized Export Packing
Protective corrugated interleaving, edge guards, and labeled bundled strapping.
Procurement Clarity

Frequently Asked Questions on Custom OEM Pallet Racking

Technical, logistical, and commercial inquiries answered directly by our chief structural engineering team.

What essential data is required for HEDA Shelves to engineer an optimized warehouse layout and formal quotation?
To provide an accurate structural drawing and BOM (Bill of Materials), our engineering department requires: (1) Warehouse architectural drawings in CAD format showing building clear height (underside of rafters or sprinkler heads), column grid spacing, floor slab expansion joints, and loading dock positions; (2) Pallet specifications including width, depth, overall overhang, maximum load height, and gross pallet weight; (3) Material handling equipment (MHE) specifications including forklift make/model, mast collapse height, maximum fork elevation, and turning radius (Ast); (4) Throughput requirements, whether the inventory model operates on FIFO (First-In, First-Out) or LIFO (Last-In, First-Out). Our engineers return a complete 2D layout and 3D rendering within 24 to 48 hours.
How do your racking structures conform to local Civil Defense and fire sprinkler regulations?
Our storage solutions are designed in strict alignment with NFPA 13 (Standard for the Installation of Sprinkler Systems) and local Civil Defense authorities (including UAE Civil Defense, Saudi Civil Defense, and European fire safety mandates). Our engineering layouts maintain standardized longitudinal flue spaces (typically 150mm between back-to-back racks) and transverse flue spaces (minimum 75mm to 100mm between pallet loads) to ensure unimpeded vertical thermal updraft and sprinkler penetration. Wire mesh decking panels with open area >50% can be supplied to facilitate downward water penetration.
Which international certifications and standards does HEDA Shelves carry?
Guangzhou Heda Shelves Co., Ltd. operates under accredited quality systems: CE Certification (No. 2435-CPR-8605159) in compliance with European structural steel standards EN 15512 and EN 1090; ISO 9001:2015 Quality Management Certification (No. 18624Q00169R0M), and RoHS Compliance on all applied surface pre-treatments and powder coatings. Complete Mill Test Certificates (MTC 3.1) and third-party finite element structural reports are provided with commercial documentation.
How does your factory protect steel against coastal humidity, extreme desert heat, and corrosion?
Environmental endurance is rooted in chemical pre-treatment. Components undergo continuous 9-stage immersion: alkaline degreasing, clean water rinse, hydrochloric acid pickling (to remove all hot-rolled mill scale), surface phosphating conversion, and passivating rinses. Automated electrostatic powder coaters then deposit thermosetting architectural-grade polyester resin at 60-90 microns, cured at 200°C. For aggressive coastal or outdoor open-air staging yards, we offer Hot-Dip Galvanizing (HDG) to ASTM A123 / ISO 1461, providing zinc coatings >65-80 microns for decades of maintenance-free service.
What is the standard production lead time and container packing method for overseas logistics?
Standard production turnaround for 2 to 5 full container loads (FCL 40HQ) is 15 to 22 business days from final drawing sign-off. Upright frames are either shipped fully pre-assembled or knock-down flat-packed (saving up to 40% ocean freight volume). Beams are packaged in steel-strapped bundles with corrugated paper corner protectors and nylon sling points. Fasteners, baseplates, shims, safety pins, and small accessories are packed in sealed, export-grade plywood crates indexed to CAD erection drawings.
Do you offer OEM custom manufacturing according to proprietary distributor profile designs?
Yes. As a direct OEM factory, we design custom roll-forming tooling dies for established international racking brands and regional distributors. We manufacture proprietary upright slot styles (Teardrop, Hexagonal, Diamond, or Keyhole patterns), bespoke connector brackets, custom RAL powder finishes, and private-label silk-screened or stamped load placards with client branding.

Accelerate Your Warehouse Project with Factory-Direct Engineering

Connect directly with Guangzhou Heda Shelves Co., Ltd.'s structural engineering team. Receive complimentary CAD floor plan optimization, FEA load calculations, and competitive direct factory FOB or CIF container quotations.

Free 2D/3D CAD Layout CE & ISO 9001 Certified Quality 30,000 Ton Monthly Capacity Global Door-to-Door / Port Logistics

Request live engineering layout support or custom OEM project quotation:

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