Custom OEM Heavy Duty Industrial Storage Racks Manufacturers & Manufacturer

To produce an actionable, engineering-grade proposal, our engineering team requires:
1. Architectural Building CAD Drawing: Indicating clear internal roof height under rafters, building column grid centers, warehouse door positions, dock levellers, and floor slab expansion joints.
2. Unit Load Characteristics: Pallet dimensions (Length × Width × Height including product overhang), gross pallet weight (average and maximum allowable), and pallet entry orientation (Euro 1200×800 mm or Industrial 1200×1000 mm).
3. Material Handling Equipment (MHE): Make and model of forklifts (Reach truck, Counterbalance, VNA turret truck, or Articulated forklift), mast collapsed height, maximum lift height, and minimum right-angle stacking aisle width requirement ($A_{st}$).
4. Geotechnical & Seismic Criteria: Concrete slab thickness, compressive strength ($f'_c$, minimum 20–25 MPa recommended), and the local seismic zone acceleration factor ($S_s, S_1$).

Warehouses situated in coastal hubs (such as Dubai, Jeddah, Dammam, or coastal ports globally) face high ambient humidity, elevated salinity, and abrasive sand. HEDA solves this through an automated multi-stage surface conversion:
• Degreasing & Acid Pickling: Removes all surface mill scale, grease, and oxidation residues from raw steel profiles.
• Zinc Phosphate Passivation: Creates a crystalline non-metallic zinc phosphate layer that mechanically bonds to the steel substrate, preventing sub-surface oxidation creep.
• Electrostatic Powder Curing: High-grade thermoset polyester powders are electrostatically deposited and baked at 180°C–200°C for 20 minutes to form an impenetrable, UV-stable shell (60–90 μm). For harsh chemical or outdoor yard environments, hot-dip galvanizing (HDG) conforming to ISO 1461 is available.

According to FEM 10.2.02 and EN 15512 specifications, the maximum allowable vertical deflection ($\delta$) of a pallet rack beam under full rated design load must not exceed $L/200$, where $L$ is the clear span distance between upright columns (e.g., for a 2,700 mm beam span, maximum deflection cannot exceed 13.5 mm). For automated crane systems or sensitive automated shuttle lanes, HEDA designs down to $L/300$ or $L/350$ to prevent robotic sensor misalignments.

Yes. Our structural engineering department provides comprehensive CAD drawings showing clear aisle widths, NFPA-compliant transverse and longitudinal flue spaces (typically 75 mm to 150 mm), escape path distances, and certified load capacity plaques. These technical calculation sheets can be stamped and submitted through your local structural engineering consultant or civil contractor for official Civil Defense and insurance carrier underwriting approvals.

• Selective Pallet Racking: Provides 100% individual pallet selectivity. Ideal for facilities managing high SKU counts with varying turnover rates. However, it requires significant floor space for working forklift aisles (utilizing roughly 35–45% of total warehouse volume).
• Drive-In Racking: Eliminates access aisles by having forklifts drive directly into deep multi-level lanes. Increases volumetric utilization up to 75%, operating on a LIFO (Last-In, First-Out) stock basis. Ideal for cold storage and uniform SKUs, though operating at slower handling speeds with higher risk of upright impact.
• Radio Shuttle Racking: Utilizes autonomous motorized shuttle carts running inside deep rails. Forklifts deposit pallets at the aisle face, and the shuttle maneuvers them inside the lane. It achieves up to 85% volumetric density, supports both FIFO and LIFO, reduces forklift cycle times by 40%, and eliminates rack collision damage inside storage channels.

Every production batch is assigned a unique production tracking code linked to the original raw steel mill certificate (MTC). Throughout manufacturing, quality assurance technicians perform dimensional cross-checks, ultrasonic testing on beam end-connector welds, and automated salt-spray cross-hatch adhesion testing on coated samples. Prior to container dispatch, bundles are wrapped in industrial corrugated paper and waterproof poly film, steel-strapped with edge guards, and labeled with bilingual part numbers matching the supplied assembly manuals.

Thanks to our 30,000 m² integrated plant and a continuous cold-forming throughput of 30,000 metric tons per month, typical production lead times range between 20 to 30 calendar days following final CAD drawing and color sign-off. High-volume orders can be shipped in rolling container batches to allow local installation teams to commence erection on-site while subsequent bays are still in transit.

Every shipment arrives with comprehensive 3D step-by-step installation blueprints, torque tensioning tables, and part cross-reference documentation. Furthermore, we provide direct video engineering support to local contracting teams. For large-scale multi-tier mezzanines, complex AS/RS racks, or projects exceeding 2,000 pallet positions, HEDA can deploy certified senior installation project managers to your job site to supervise leveling, plumb alignment, torque verification, and final safety handover.