Customized Heavy Duty Warehouse Metal Stacking Portable Fabric Rolls Storage Post Pallet Racks
- Modular nesting frames with detachable corner posts
- Dynamic load rating up to 1,500 kg per tier
- Galvanized & electrostatic polymer protection
Engineered to bypass industrial real estate bottlenecks across Tel Aviv-Yafo, Ashdod Port terminals, and Caesarea industrial zones. Each component is manufactured from certified high-tensile structural steel (Q235B/Q355B), fully certified under CE and ISO 9001:2015 frameworks.
In Israel's central logistics corridor—spanning the Gush Dan conurbation, Modi'in, Petah Tikva, and the coastal logistics clusters around Ashdod and Haifa—industrial land costs represent some of the highest per-square-meter investments in the Mediterranean basin. Expanding outward is financially unsustainable. The only viable path to operational profitability is vertical optimization via industrial rack-supported mezzanine floors.
With rapid delivery demands across Tel Aviv, Rishon LeZion, and Netanya, logistics managers utilize our multi-tier rack-supported platforms to double or triple usable square meters within low-clearance or high-rent facilities. Lower levels house high-velocity SKU selective racks, while upper tiers serve as automated conveyor lines and sorting zones.
Import cargo arriving through Ashdod Port and the Port of Haifa requires ultra-rapid container de-stuffing, bonded buffering, and distribution. Rack-supported mezzanines eliminate structural column clutter, utilizing heavy-duty upright frames to anchor both heavy pallet storage below and bulk pallet handling decking above.
Serving world-leading biotechnology, high-tech hardware assembly, and precision aviation facilities in Yokneam, Rehovot, and Beer Sheva. We engineer rack-supported platforms equipped with dust-free perforated steel gratings, anti-static electrostatic finishes, and climate-controlled partition support.
| Evaluation Parameter | Traditional Structural Steel Platform | HEDA Rack-Supported Mezzanine Floor | Operational Impact in Israel |
|---|---|---|---|
| Spatial Optimization | Dedicated heavy columns consume up to 12% floor area | Pallet racking uprights double as floor-bearing columns | +85% Usable Volume Max vertical ROI in high-rent zones |
| Municipal Permitting (Arnona) | Often classified as permanent civil building additions | Modular, demountable industrial racking structure | Tax Classification Savings Avoids permanent building reassessments |
| Seismic Resistance (SI 413) | Rigid joints require oversized foundations and welded gussets | Cold-formed semi-rigid connectors with ductile base anchors | High Ductility Superior dissipation along Dead Sea Transform fault zones |
| Total Cost of Ownership | High steel tonnage + field welding + secondary rack fitting | Integrated one-step manufacturing, bolted assembly | 35% – 48% Cost Reduction Lower steel mass per pallet location |
Procuring industrial storage infrastructure in Israel requires navigating rigorous safety regimes overseen by the Standards Institution of Israel (SII) and the Israel Fire and Rescue Services (KBA). Our engineering division provides end-to-end design verification, certified calculations, and BIM integration tailored to these strict parameters.
Israel's proximity to the Dead Sea Transform fault necessitates precise seismic modeling, particularly in the Jordan Rift Valley, Galilee, and Central District logistics parks. We implement finite element analysis (FEA) to verify dynamic behavior, integrating ductile diagonal bracing towers and high-grade chemical concrete anchor fasteners designed for crack-free concrete slab performance.
The Israel Fire and Rescue Services mandate strict compliance regarding sprinkler wash penetration and smoke extraction. Our mezzanine floor decking systems provide engineered open-area perforations (typically 35% to 50% open grid) or strategically routed flue channels, ensuring overhead ESFR fire sprinkler systems fully protect lower rack tiers without requiring complex in-rack sprinkler retrofits.
As Israel's logistics landscape migrates toward autonomous mobile robots (AMRs) and automated guided vehicles (AGVs), floor flatness and deflection thresholds have become paramount. We design heavy-duty cold-formed sub-floor joists and solid steel overlay laminates that limit live-load deflections to L/500, preventing robotic sensor misalignment during high-speed runs.
Operating a dedicated 30,000 m² factory equipped with automated continuous cold-roll forming lines, high-precision laser beam slitting, robotic welding cells, and eco-friendly pre-treatment systems. We deliver direct from factory to Ashdod and Haifa with absolute structural traceability.
BaoSteel/Shougang structural coil verification with mill test certs (tensile, yield, elongation).
Continuous rolling with automated punching for precise 50mm pitch pitch tolerances.
CO₂ shielded automated beam connector welding ensuring zero cold-joint defects.
Multi-stage chemical pre-wash followed by electrostatic epoxy thermoset curing.
Seaworthy bundle wrapping, color-coded tagging, and maritime containerized rigging.
Practical answers to structural certification, customs clearance through Ashdod/Haifa ports, local safety permits, and installation coordination.
All structural components are packaged into reinforced, numbered steel bundles optimized for 40ft High Cube (40HC) containerization. Shipments depart directly from Guangzhou/Nansha ports with regular routes to Ashdod Port and the Port of Haifa (typical transit 22–28 days). We provide complete shipping manifests, Certificates of Origin, CE compliance dossiers, and packing lists matching the installation CAD blueprints for expedited customs clearance.
Yes. Our in-house engineering team provides complete static and dynamic calculation packages based on Eurocode 3 (EN 1993-1-3 for cold-formed steel members) and customized load scenarios factoring in Israeli Standard SI 413 (earthquake-resistant design). Our documentation details column point loads, anchor shear resistances, and aisle load signs, enabling your local Israeli structural engineer or licensing consultant to sign off with municipal authorities without friction.
Unlike concrete floors or structural additions that permanently alter a building's registered gross external area, a rack-supported mezzanine is a fully demountable, modular storage apparatus bolted directly to the slab. In many regional councils and municipalities (such as Emek Hefer, Shoham, or Beer Sheva), demountable industrial racking platforms qualify as movable operational equipment rather than taxable civil square footage. We provide dismantling diagrams to verify non-permanent status.
Absolutely. Sprinkler penetration is one of the most critical inspection bottlenecks in Israeli warehouses. We engineer our catwalks and mezzanine decking using high-strength perforated steel panels (with certified open ratios) or galvanized heavy wire mesh panels. These meet NFPA 13 and SI 1220 criteria, allowing water discharge from ceiling-mounted ESFR sprinkler heads to penetrate down through multiple mezzanine levels safely.
We provide comprehensive 3D assembly sequence drawings, torque specifications for all bolted joints, and detailed anchor layout schematics. Israeli clients can utilize their own local mechanical erection teams supported by our real-time video engineering supervision. For large-scale projects exceeding 1,000 square meters, we can dispatch senior factory assembly supervisors directly to site to oversee alignment, vertical plumb tolerance checks, and final commissioning.
Standard rack-supported mezzanines require a reinforced concrete slab (minimum C25/30 or C30/37 grade) with a depth of at least 150 mm to 200 mm, free of uncontrolled contraction joints near baseplate anchor locations. During initial layout consultation, our engineers analyze your core drill reports or slab design data to distribute point loads across enlarged, CNC-milled baseplates, ensuring ground bearing pressures stay well within safe geotechnical margins.
Maximize your operational cubic volume while slashing cost per pallet location. Connect directly with our lead structural engineers for an optimized, code-compliant rack-supported mezzanine scheme tailored to your facility in Israel.